Files
inventory/inventory-server/dashboard/acot-server/routes/operations-metrics.js

471 lines
18 KiB
JavaScript

const express = require('express');
const { DateTime } = require('luxon');
const router = express.Router();
const { getDbConnection, getPoolStatus } = require('../db/connection');
const {
getTimeRangeConditions,
} = require('../utils/timeUtils');
const TIMEZONE = 'America/New_York';
// Main operations metrics endpoint - focused on picking and shipping
router.get('/', async (req, res) => {
const startTime = Date.now();
console.log(`[OPERATIONS-METRICS] Starting request for timeRange: ${req.query.timeRange}`);
const timeoutPromise = new Promise((_, reject) => {
setTimeout(() => reject(new Error('Request timeout after 30 seconds')), 30000);
});
try {
const mainOperation = async () => {
const { timeRange, startDate, endDate } = req.query;
console.log(`[OPERATIONS-METRICS] Getting DB connection...`);
const { connection, release } = await getDbConnection();
console.log(`[OPERATIONS-METRICS] DB connection obtained in ${Date.now() - startTime}ms`);
const { whereClause, params, dateRange } = getTimeRangeConditions(timeRange, startDate, endDate);
// Query for picking tickets - using subquery to avoid duplication from bucket join
// Ship-together orders: only count main orders (is_sub = 0 or NULL), not sub-orders
const pickingWhere = whereClause.replace(/date_placed/g, 'pt.createddate');
// First get picking ticket stats without the bucket join (to avoid duplication)
const pickingStatsQuery = `
SELECT
pt.createdby as employeeId,
e.firstname,
e.lastname,
COUNT(DISTINCT pt.pickingid) as ticketCount,
SUM(pt.totalpieces_picked) as piecesPicked,
SUM(TIMESTAMPDIFF(SECOND, pt.createddate, pt.closeddate)) as pickingTimeSeconds,
AVG(NULLIF(pt.picking_speed, 0)) as avgPickingSpeed
FROM picking_ticket pt
LEFT JOIN employees e ON pt.createdby = e.employeeid
WHERE ${pickingWhere}
AND pt.closeddate IS NOT NULL
GROUP BY pt.createdby, e.firstname, e.lastname
`;
// Separate query for order counts (needs bucket join for ship-together handling)
const orderCountQuery = `
SELECT
pt.createdby as employeeId,
COUNT(DISTINCT CASE WHEN ptb.is_sub = 0 OR ptb.is_sub IS NULL THEN ptb.orderid END) as ordersPicked
FROM picking_ticket pt
LEFT JOIN picking_ticket_buckets ptb ON pt.pickingid = ptb.pickingid
WHERE ${pickingWhere}
AND pt.closeddate IS NOT NULL
GROUP BY pt.createdby
`;
const [[pickingStatsRows], [orderCountRows]] = await Promise.all([
connection.execute(pickingStatsQuery, params),
connection.execute(orderCountQuery, params)
]);
// Merge the results
const orderCountMap = new Map();
orderCountRows.forEach(row => {
orderCountMap.set(row.employeeId, parseInt(row.ordersPicked || 0));
});
// Aggregate picking totals
let totalOrdersPicked = 0;
let totalPiecesPicked = 0;
let totalTickets = 0;
let totalPickingTimeSeconds = 0;
let pickingSpeedSum = 0;
let pickingSpeedCount = 0;
const pickingByEmployee = pickingStatsRows.map(row => {
const ordersPicked = orderCountMap.get(row.employeeId) || 0;
totalOrdersPicked += ordersPicked;
totalPiecesPicked += parseInt(row.piecesPicked || 0);
totalTickets += parseInt(row.ticketCount || 0);
totalPickingTimeSeconds += parseInt(row.pickingTimeSeconds || 0);
if (row.avgPickingSpeed && row.avgPickingSpeed > 0) {
pickingSpeedSum += parseFloat(row.avgPickingSpeed);
pickingSpeedCount++;
}
const empPickingHours = parseInt(row.pickingTimeSeconds || 0) / 3600;
return {
employeeId: row.employeeId,
name: `${row.firstname || ''} ${row.lastname || ''}`.trim() || `Employee ${row.employeeId}`,
ticketCount: parseInt(row.ticketCount || 0),
ordersPicked,
piecesPicked: parseInt(row.piecesPicked || 0),
pickingHours: empPickingHours,
avgPickingSpeed: row.avgPickingSpeed ? parseFloat(row.avgPickingSpeed) : null,
};
});
const totalPickingHours = totalPickingTimeSeconds / 3600;
const avgPickingSpeed = pickingSpeedCount > 0 ? pickingSpeedSum / pickingSpeedCount : 0;
// Query for shipped orders - totals
// Ship-together orders: only count main orders (order_type != 8 for sub-orders)
const shippingWhere = whereClause.replace(/date_placed/g, 'o.date_shipped');
const shippingQuery = `
SELECT
COUNT(DISTINCT CASE WHEN o.order_type != 8 OR o.order_type IS NULL THEN o.order_id END) as ordersShipped,
COALESCE(SUM(o.stats_prod_pieces), 0) as piecesShipped
FROM _order o
WHERE ${shippingWhere}
AND o.order_status IN (100, 92)
`;
const [shippingRows] = await connection.execute(shippingQuery, params);
const shipping = shippingRows[0] || { ordersShipped: 0, piecesShipped: 0 };
// Query for shipped orders by employee
const shippingByEmployeeQuery = `
SELECT
e.employeeid,
e.firstname,
e.lastname,
COUNT(DISTINCT CASE WHEN o.order_type != 8 OR o.order_type IS NULL THEN o.order_id END) as ordersShipped,
COALESCE(SUM(o.stats_prod_pieces), 0) as piecesShipped
FROM _order o
JOIN employees e ON o.stats_cid_shipped = e.cid
WHERE ${shippingWhere}
AND o.order_status IN (100, 92)
AND e.hidden = 0
AND e.disabled = 0
GROUP BY e.employeeid, e.firstname, e.lastname
ORDER BY ordersShipped DESC
`;
const [shippingByEmployeeRows] = await connection.execute(shippingByEmployeeQuery, params);
const shippingByEmployee = shippingByEmployeeRows.map(row => ({
employeeId: row.employeeid,
name: `${row.firstname || ''} ${row.lastname || ''}`.trim() || `Employee ${row.employeeid}`,
ordersShipped: parseInt(row.ordersShipped || 0),
piecesShipped: parseInt(row.piecesShipped || 0),
}));
// Calculate period dates
let periodStart, periodEnd;
if (dateRange?.start) {
periodStart = new Date(dateRange.start);
} else if (params[0]) {
periodStart = new Date(params[0]);
} else {
periodStart = new Date();
periodStart.setDate(periodStart.getDate() - 30);
}
if (dateRange?.end) {
periodEnd = new Date(dateRange.end);
} else if (params[1]) {
periodEnd = new Date(params[1]);
} else {
periodEnd = new Date();
}
// Calculate productivity (orders/pieces per picking hour)
const ordersPerHour = totalPickingHours > 0 ? totalOrdersPicked / totalPickingHours : 0;
const piecesPerHour = totalPickingHours > 0 ? totalPiecesPicked / totalPickingHours : 0;
// Get daily trend data for picking
// Use DATE_FORMAT to get date string in Eastern timezone
// Business day starts at 1 AM, so subtract 1 hour before taking the date
const pickingTrendWhere = whereClause.replace(/date_placed/g, 'pt.createddate');
const pickingTrendQuery = `
SELECT
DATE_FORMAT(DATE_SUB(pt.createddate, INTERVAL 1 HOUR), '%Y-%m-%d') as date,
COUNT(DISTINCT CASE WHEN ptb.is_sub = 0 OR ptb.is_sub IS NULL THEN ptb.orderid END) as ordersPicked,
COALESCE(SUM(pt.totalpieces_picked), 0) as piecesPicked
FROM picking_ticket pt
LEFT JOIN picking_ticket_buckets ptb ON pt.pickingid = ptb.pickingid
WHERE ${pickingTrendWhere}
AND pt.closeddate IS NOT NULL
GROUP BY DATE_FORMAT(DATE_SUB(pt.createddate, INTERVAL 1 HOUR), '%Y-%m-%d')
ORDER BY date
`;
// Get shipping trend data
const shippingTrendWhere = whereClause.replace(/date_placed/g, 'o.date_shipped');
const shippingTrendQuery = `
SELECT
DATE_FORMAT(DATE_SUB(o.date_shipped, INTERVAL 1 HOUR), '%Y-%m-%d') as date,
COUNT(DISTINCT CASE WHEN o.order_type != 8 OR o.order_type IS NULL THEN o.order_id END) as ordersShipped,
COALESCE(SUM(o.stats_prod_pieces), 0) as piecesShipped
FROM _order o
WHERE ${shippingTrendWhere}
AND o.order_status IN (100, 92)
GROUP BY DATE_FORMAT(DATE_SUB(o.date_shipped, INTERVAL 1 HOUR), '%Y-%m-%d')
ORDER BY date
`;
const [[pickingTrendRows], [shippingTrendRows]] = await Promise.all([
connection.execute(pickingTrendQuery, params),
connection.execute(shippingTrendQuery, params),
]);
// Create maps for trend data
const pickingByDate = new Map();
pickingTrendRows.forEach(row => {
const date = String(row.date);
pickingByDate.set(date, {
ordersPicked: parseInt(row.ordersPicked || 0),
piecesPicked: parseInt(row.piecesPicked || 0),
});
});
const shippingByDate = new Map();
shippingTrendRows.forEach(row => {
const date = String(row.date);
shippingByDate.set(date, {
ordersShipped: parseInt(row.ordersShipped || 0),
piecesShipped: parseInt(row.piecesShipped || 0),
});
});
// Generate all dates in the period range for complete trend data
const allDatesInRange = [];
const startDt = DateTime.fromJSDate(periodStart).setZone(TIMEZONE).startOf('day');
const endDt = DateTime.fromJSDate(periodEnd).setZone(TIMEZONE).startOf('day');
let currentDt = startDt;
while (currentDt <= endDt) {
allDatesInRange.push(currentDt.toFormat('yyyy-MM-dd'));
currentDt = currentDt.plus({ days: 1 });
}
// Build trend data for all dates in range
const trend = allDatesInRange.map(date => {
const picking = pickingByDate.get(date) || { ordersPicked: 0, piecesPicked: 0 };
const shippingData = shippingByDate.get(date) || { ordersShipped: 0, piecesShipped: 0 };
// Parse date string in Eastern timezone to get proper ISO timestamp
const dateDt = DateTime.fromFormat(date, 'yyyy-MM-dd', { zone: TIMEZONE });
return {
date,
timestamp: dateDt.toISO(),
ordersPicked: picking.ordersPicked,
piecesPicked: picking.piecesPicked,
ordersShipped: shippingData.ordersShipped,
piecesShipped: shippingData.piecesShipped,
};
});
// Get previous period data for comparison
const previousRange = getPreviousPeriodRange(timeRange, startDate, endDate);
let comparison = null;
let previousTotals = null;
if (previousRange) {
// Previous picking data
const prevPickingWhere = previousRange.whereClause.replace(/date_placed/g, 'pt.createddate');
const [[prevPickingStatsRows], [prevOrderCountRows]] = await Promise.all([
connection.execute(
`SELECT
SUM(pt.totalpieces_picked) as piecesPicked,
SUM(TIMESTAMPDIFF(SECOND, pt.createddate, pt.closeddate)) as pickingTimeSeconds
FROM picking_ticket pt
WHERE ${prevPickingWhere}
AND pt.closeddate IS NOT NULL`,
previousRange.params
),
connection.execute(
`SELECT
COUNT(DISTINCT CASE WHEN ptb.is_sub = 0 OR ptb.is_sub IS NULL THEN ptb.orderid END) as ordersPicked
FROM picking_ticket pt
LEFT JOIN picking_ticket_buckets ptb ON pt.pickingid = ptb.pickingid
WHERE ${prevPickingWhere}
AND pt.closeddate IS NOT NULL`,
previousRange.params
)
]);
const prevPickingStats = prevPickingStatsRows[0] || { piecesPicked: 0, pickingTimeSeconds: 0 };
const prevOrderCount = prevOrderCountRows[0] || { ordersPicked: 0 };
const prevPicking = {
ordersPicked: parseInt(prevOrderCount.ordersPicked || 0),
piecesPicked: parseInt(prevPickingStats.piecesPicked || 0),
pickingTimeSeconds: parseInt(prevPickingStats.pickingTimeSeconds || 0)
};
const prevPickingHours = prevPicking.pickingTimeSeconds / 3600;
// Previous shipping data
const prevShippingWhere = previousRange.whereClause.replace(/date_placed/g, 'o.date_shipped');
const [prevShippingRows] = await connection.execute(
`SELECT
COUNT(DISTINCT CASE WHEN o.order_type != 8 OR o.order_type IS NULL THEN o.order_id END) as ordersShipped,
COALESCE(SUM(o.stats_prod_pieces), 0) as piecesShipped
FROM _order o
WHERE ${prevShippingWhere}
AND o.order_status IN (100, 92)`,
previousRange.params
);
const prevShipping = prevShippingRows[0] || { ordersShipped: 0, piecesShipped: 0 };
// Calculate previous productivity
const prevOrdersPerHour = prevPickingHours > 0 ? parseInt(prevPicking.ordersPicked || 0) / prevPickingHours : 0;
const prevPiecesPerHour = prevPickingHours > 0 ? parseInt(prevPicking.piecesPicked || 0) / prevPickingHours : 0;
previousTotals = {
ordersPicked: parseInt(prevPicking.ordersPicked || 0),
piecesPicked: parseInt(prevPicking.piecesPicked || 0),
pickingHours: prevPickingHours,
ordersShipped: parseInt(prevShipping.ordersShipped || 0),
piecesShipped: parseInt(prevShipping.piecesShipped || 0),
ordersPerHour: prevOrdersPerHour,
piecesPerHour: prevPiecesPerHour,
};
comparison = {
ordersPicked: calculateComparison(totalOrdersPicked, parseInt(prevPicking.ordersPicked || 0)),
piecesPicked: calculateComparison(totalPiecesPicked, parseInt(prevPicking.piecesPicked || 0)),
ordersShipped: calculateComparison(parseInt(shipping.ordersShipped || 0), parseInt(prevShipping.ordersShipped || 0)),
piecesShipped: calculateComparison(parseInt(shipping.piecesShipped || 0), parseInt(prevShipping.piecesShipped || 0)),
ordersPerHour: calculateComparison(ordersPerHour, prevOrdersPerHour),
piecesPerHour: calculateComparison(piecesPerHour, prevPiecesPerHour),
};
}
const response = {
dateRange,
totals: {
// Picking metrics
ordersPicked: totalOrdersPicked,
piecesPicked: totalPiecesPicked,
ticketCount: totalTickets,
pickingHours: totalPickingHours,
// Shipping metrics
ordersShipped: parseInt(shipping.ordersShipped || 0),
piecesShipped: parseInt(shipping.piecesShipped || 0),
// Productivity metrics
ordersPerHour,
piecesPerHour,
avgPickingSpeed,
},
previousTotals,
comparison,
byEmployee: {
picking: pickingByEmployee,
shipping: shippingByEmployee,
},
trend,
};
return { response, release };
};
let result;
try {
result = await Promise.race([mainOperation(), timeoutPromise]);
} catch (error) {
if (error.message.includes('timeout')) {
console.log(`[OPERATIONS-METRICS] Request timed out in ${Date.now() - startTime}ms`);
throw error;
}
throw error;
}
const { response, release } = result;
if (release) release();
console.log(`[OPERATIONS-METRICS] Request completed in ${Date.now() - startTime}ms`);
res.json(response);
} catch (error) {
console.error('Error in /operations-metrics:', error);
console.log(`[OPERATIONS-METRICS] Request failed in ${Date.now() - startTime}ms`);
res.status(500).json({ error: error.message });
}
});
// Health check
router.get('/health', async (req, res) => {
try {
const { connection, release } = await getDbConnection();
await connection.execute('SELECT 1 as test');
release();
res.json({
status: 'healthy',
timestamp: new Date().toISOString(),
pool: getPoolStatus(),
});
} catch (error) {
res.status(500).json({
status: 'unhealthy',
timestamp: new Date().toISOString(),
error: error.message,
});
}
});
// Helper functions
function calculateComparison(currentValue, previousValue) {
if (typeof previousValue !== 'number') {
return { absolute: null, percentage: null };
}
const absolute = typeof currentValue === 'number' ? currentValue - previousValue : null;
const percentage =
absolute !== null && previousValue !== 0
? (absolute / Math.abs(previousValue)) * 100
: null;
return { absolute, percentage };
}
function getPreviousPeriodRange(timeRange, startDate, endDate) {
if (timeRange && timeRange !== 'custom') {
const prevTimeRange = getPreviousTimeRange(timeRange);
if (!prevTimeRange || prevTimeRange === timeRange) {
return null;
}
return getTimeRangeConditions(prevTimeRange);
}
const hasCustomDates = (timeRange === 'custom' || !timeRange) && startDate && endDate;
if (!hasCustomDates) {
return null;
}
const start = new Date(startDate);
const end = new Date(endDate);
if (Number.isNaN(start.getTime()) || Number.isNaN(end.getTime())) {
return null;
}
const duration = end.getTime() - start.getTime();
if (!Number.isFinite(duration) || duration <= 0) {
return null;
}
const prevEnd = new Date(start.getTime() - 1);
const prevStart = new Date(prevEnd.getTime() - duration);
return getTimeRangeConditions('custom', prevStart.toISOString(), prevEnd.toISOString());
}
function getPreviousTimeRange(timeRange) {
const map = {
today: 'yesterday',
thisWeek: 'lastWeek',
thisMonth: 'lastMonth',
last7days: 'previous7days',
last30days: 'previous30days',
last90days: 'previous90days',
yesterday: 'twoDaysAgo'
};
return map[timeRange] || timeRange;
}
module.exports = router;